Cart Quotes
Find Products
  • Cart 0
  • Unobstructed Egress: Safeguarding Emergency Exit Zones

    • Published: July 14, 2026

    Unobstructed Egress: Safeguarding Emergency Exit Zones

    In any busy commercial, retail, or industrial facility, maintaining a clear path to safety is a fundamental duty of care. Yet, in the rush of daily operations, emergency exits are frequently treated as temporary holding areas. This introduces severe hazards that put lives, property, and business compliance at risk.

    Blocked Exits

    The Core Problem: Exit Zone Encroachment

    In the day-to-day flow of warehousing, manufacturing, and shipping, pallets, incoming stock, and waste frequently accumulate near emergency exit doors and along escape routes. Stairwells and passageways are easily congested when storage space runs tight or when rubbish and packing materials are set aside "just for a moment."

    The Potential Risks of Obstruction

    Allowing exit routes to become even partially blocked introduces critical dangers:

    • Daily Evacuation: During a fire or smoke emergency, every second counts. Obstructed or narrowed egress paths slow down occupants and can lead to dangerous bottlenecks or entrapment during an evacuation.
    • Regulatory Non-Compliance: Operating a facility with blocked egress paths is a direct violation of safety legislation.
    • Offences and Penalties: Blocking or reducing the effectiveness of a required means of escape may place a building in breach of New Zealand building and fire safety requirements and could result in enforcement action. 

    Failure to maintain compliant means of escape can result in enforcement action, notices to remedy, prosecution, insurance implications and significant liability if an incident occurs. 

    Key Compliance Requirements

    New Zealand Building Legislation and Fire Safety Regulations require building owners and occupiers to maintain safe means of escape.

    • Keep Exits Clear: Exits must be kept completely clear of obstacles at all times. Exit doors must never be locked, barred, or blocked while the building is occupied (unless a specialized, approved management system is in place). 
    • Passageway & Stairwell Storage: Stairwells and passageways must never be used for the storage of goods or the accumulation of waste. 
    • Hazardous & Flammable Materials: Flammable cleaning liquids and other highly combustible materials must never be stored near escape routes and must always be kept in non-combustible containers with close-fitting lids.
    Flammable Hazardous Materials
    • Stock Stacking Limits: All stock must be kept clear of escape routes and well away from heat sources. Additionally, stock must not be stacked so high that it obstructs fire detection systems or overhead sprinklers.

    Practical Equipment Solutions to Maintain Compliance

    Relying on staff memory or verbal warnings is rarely enough to keep exit zones clear. Implementing physical, visual, and structural boundaries is the most effective way to ensure compliance:

    • Floor Markings: Laying down highly visible, dedicated floor markings to clearly designate “no-stacking”safety zones in front of emergency exits.
    • Barrier-Protected Exit Zones: Installing permanent safety barriers to physically block heavy machinery, forklifts, or pallets from encroaching on exit doors.
    • Expandable Barriers: Utilising people, expandable barriers to flexibly close off areas or temporarily guard exit pathways during peak inventory loading times.

    Practical Safety Equipment Solutions from Astrolift

    Relying on staff memory or verbal warnings is rarely enough to keep exit zones clear. Implementing physical, visual, and structural boundaries is the most effective way to ensure compliance. Astrolift supplies high-quality, specialized safety products designed specifically to keep your evacuation routes safe and clear: 

    1. Permanent, Impact-Absorbing Safety Barriers:
      To physically prevent forklifts, heavy machinery, or stacked pallets from creeping into emergency exit zones, permanent barriers are the gold standard.
      • A-Safe Pedestrian & Traffic Barriers: Made from Memaplex (an advanced, impact-absorbing polymer), these barriers disperse collision force and return to their original shape without damaging your concrete floors.
      • A-Safe iFlex Double Traffic Barrier: Ideal for heavy-duty industrial environments, these barriers provide robust, high-impact defense to keep critical paths and exit doors protected from heavy machinery.
    2. Expandable Safety Barriers for Flexible Control:
      For areas that need to be accessed part of the time but kept completely clear at others—such as loading docks or temporary staging zones near exits—retractable gates provide excellent flexibility.
      • Astrolift Expandable Safety Barriers: These heavy-duty, highly visible yellow barriers come in 12 different sizes. They easily retract to open up an area or extend to block unauthorised traffic and keep access lanes open.
      • Astrolift Expandable Barrier Gate: Highly portable and versatile, these gates can be wall-mounted or portable, allowing warehouse teams to quickly set up temporary, high-visibility boundaries during the peak stock handling times.

    How Astrolift Can Help: We provide expert, practical advice on selecting and implementing the right safety barriers, floor markings, and protection equipment to help your business meet compliance standards and keep your teams safe.

    Contact Astrolift
    Get in touch

    Covering New Zealand Nationwide