How exactly does the automatic height adjustment function?

The table uses a set of calibrated compression springs housed within the scissor-lift frame. When a pallet is loaded onto the platform, the combined weight of the pallet and its contents compresses the springs, lowering the table. As items are removed during unloading, the spring force gradually overcomes the remaining load weight, and the platform rises. Because the mechanism responds proportionally to load, the working surface remains at roughly the same height throughout the process without any operator adjustment. There are no motors, pumps, or control panels involved.

Can I use this table with both light and heavy pallets?

This model is rated to a maximum capacity of 2,000 kg and is designed for full-pallet operations in that range. The spring configuration can be adjusted on-site to suit your specific working load. For operations with very light loads (under approximately 300 kg), a different spring configuration or a lighter-duty model may be more appropriate. Contact our team and we can advise the right specification for your application.

Is floor anchoring required for safe operation?

No. The table is designed to be free-standing and includes built-in forklift pockets that allow it to be repositioned anywhere on a flat floor surface using a standard forklift or pallet truck — no ground fixings required. This makes it highly versatile across multi-purpose facilities or production lines where workstation layouts may change. That said, the table should always be positioned on a level, solid floor surface, and operators should never use it on an incline.

What if our pallet weights change, or the table doesn

The spring configuration can be adjusted on-site to alter the table's operating load range. Most models use multiple springs whose combination determines the compression threshold. Removing a spring reduces the total resistance, making the table more responsive to lighter loads. Adding springs increases resistance for heavier loads. Astrolift's technical team can advise on the correct spring combination for your application.

Can it be used in HACCP-compliant or food-grade areas?

It depends on the type of food environment and the distinction matters. The galvanised table works well in food-adjacent settings such as goods-in zones, dispatch areas, sealed-goods packing rooms, and cool stores. Like the stainless steel model, it runs entirely without electricity, hydraulics, or lubricating fluids, so there is no mechanical contamination risk. Where galvanised steel has limitations is in open-food processing or hygiene-critical areas that require frequent chemical washdowns. The zinc coating resists corrosion well, but it is not as easily sanitised as stainless steel and can degrade over time when exposed to the strong acids and alkaline cleaners used in food-grade facilities. For those environments, the stainless steel model is the right choice.

We need to transfer goods between two pallets — is this possible?

Absolutely. A common and highly effective configuration is to position two spring-loaded tables side by side — or separated by a short section of roller conveyor — to facilitate direct pallet-to-pallet transfer of goods. For example, this setup is frequently used to transfer products from wooden shipping pallets to hygienic plastic pallets for internal circulation, or to consolidate partial pallets. Because each table independently adjusts to its own load weight, both working surfaces remain at ergonomic height simultaneously, and the operator can transfer items between them without bending to floor level.

How can I move the lift table if I do not have a forklift?

For facilities that require frequent repositioning without forklift assistance, an optional castor kit is available. The heavy-duty castors allow the table to be manually wheeled to a new location and locked in place before use, preventing any movement during operation. This eliminates repeated forklift manoeuvring in working areas, reducing both congestion and the associated collision risks in pedestrian zones.

What are the pitch point risks on this table and how are they managed?

This unit comes with two "Keep Hands & Feet Clear" warning decals fixed to both sides of the base frame, and high-visibility black-and-yellow hazard stripe markings run around the full perimeter of the table top. These are permanent, factory-applied features — not optional add-ons. Operators should always load and unload from above the rotating top and must never reach alongside or underneath the scissor mechanism while the platform is in motion.

Can the table be overloaded, and what happens if the maximum capacity is exceeded?

The spring-driven mechanism provides inherent overload protection by design. Once the springs reach full compression under maximum load, the platform simply rests at its lowest position.

What are the Locking Pins for, and when must they be used?

The Locking Pins are a built-in mechanical safety device that physically hold the scissor frame in the raised position, preventing the platform from dropping unexpectedly during maintenance or spring changes. They must be engaged before the Rotating Top is lifted off and before any work is carried out on the internal spring assembly or components.

How do we keep the table in good working order?

Spring-loaded lift tables have minimal maintenance requirements compared to powered alternatives. Periodic inspection of the spring assemblies, scissor arms, and pivot pins is recommended, typically every three to six months depending on usage intensity. Lubrication of the scissor pivot points and spring mounting hardware ensures smooth operation and extends service life. In wet or washdown environments, inspect the galvanised coating annually for any areas where the zinc layer may have been mechanically damaged. Astrolift's nationwide technician network can provide scheduled servicing and genuine replacement parts.

Pallet Scissor Lift Table (Spring - Galvanised)

Galvanised Spring Loaded Table

Description

The Astrolift Pallet Scissor Lift Table is a purpose-engineered, ergonomic work-positioning system designed for high-frequency pallet loading and unloading in warehouse, manufacturing, food processing, logistics, and distribution environments. The spring-loaded lift tables are ideal for loading and unloading pallets by hand, making the process easy, efficient and safe.

A calibrated compression spring assembly automatically adjusts the platform height in direct response to load weight rising as product is removed, lowering as product is added, maintaining the working face of the pallet at a consistent, ergonomic height throughout the entire load and unload cycle, without any operator input, power supply, or control system.

The 1,120 mm diameter turntable platform rotates a full 360°, allowing a single operator to remain in a fixed position and bring every face of the pallet within comfortable reach. Combined with the automatic height compensation, this eliminates both the vertical bending and the lateral walking that drive musculoskeletal injury rates in manual palletising operations.

The complete unit is galvanised steel, engineered to withstand wet, damp, washdown, and corrosive environments, including cold stores, food processing facilities, outdoor staging areas, and chemical handling zones where painted or epoxy-coated equipment degrades rapidly.
The integrated forklift pocket base frame allows tool-free repositioning anywhere on a flat floor surface: no ground fixings, no anchoring, and no civil works required. For facilities requiring frequent repositioning without forklift assistance, an optional castor kit is available, with lockable wheels that secure the unit in position during operation.

Safety is embedded throughout the design: factory-applied hazard stripe markings and "Keep Hands & Feet Clear" warning decals address pinch point awareness at the scissor arm mechanism, while dedicated Locking Pins with on-unit Storage Holders mechanically secure the frame in the raised position during spring changes and maintenance. An optional Rotation Lock prevents turntable movement during forklift placement, eliminating load shift risk at the critical moment of pallet transfer.

Spring configuration is field-adjustable to match specific load ranges between 200 kg and 2,000 kg, using only Astrolift-supplied springs. The unit ships ready for immediate deployment and is backed by a 2-year warranty. Astrolift's nationwide technician network and genuine spare parts programme ensure minimal downtime throughout the service life of the equipment.

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